Innovative research on multispectral image fusion technology for defect detection of composite insulators in ultra-high voltage transmission lines
Publié en ligne: 24 sept. 2025
Reçu: 29 janv. 2025
Accepté: 04 mai 2025
DOI: https://doi.org/10.2478/amns-2025-0952
Mots clés
© 2025 Jinfu Han, published by Sciendo
This work is licensed under the Creative Commons Attribution 4.0 International License.
The emergence and wide application of electrical energy has revolutionized human production and life style. A power system is an association that includes a variety of electrical equipment designed to accomplish the tasks of production, conversion, transmission, distribution and use of electrical energy [1]. With the continuous development of China's power system, the continuous extension of the erection area, and the continuous growth of transmission lines, the requirements for the security and stability of the power system are getting higher and higher. The development level of transmission lines has gone through several stages from low voltage, high voltage, ultra-high voltage to extra-high voltage [2]. UHV transmission lines play an important role in China's power grid security, power scheduling, energy distribution and other aspects. Because UHV transmission lines require higher insulation levels, better dirt resistance, and stronger mechanical structures, a large number of composite insulators are applied [3]. Because composite insulators in the production process there will be process, quality defects, in the long-term operation and long exposure to the outdoors, as well as the region climate, altitude, environmental impact, at any time there are defects and failures due to the aging of the insulating material, defects in manufacturing, natural disasters and other reasons, thus affecting the normal operating status of the power system [4]. Traditional defect detection methods for overhead transmission lines are mainly carried out with the help of detection tools for field investigation, detection often requires a large number of personnel on the transmission line components of the state of the line one by one, and through the original state of each component compared to the inspection, including non-electricity detection and electricity detection methods, such as infrared detection, ultrasonic detection, leakage current detection, voltage distribution detection, etc., or the use of traditional detection algorithm to detect hidden dangers [5]. However, the traditional manual inspection or detection algorithms have low efficiency, low safety factor and detection accuracy, and it is difficult to obtain structured and standardized data, while the manual inspection is restricted by geographic location and angle, and is prone to omission, which all bring challenges for defect identification [6]. In recent years, due to the wide application of multispectral image fusion, the ultimate purpose of multispectral image fusion no longer stops at image fusion, but rather the fused image is used as a milestone, and then used for tracking and monitoring, segmentation and detection, and augmented reality and other scenarios [7]. In order to be able to discover the defects of composite insulators in time, eliminate the hidden dangers related to composite insulators, and guarantee the stable operation of the whole transmission line, it is meaningful to carry out the detection of composite insulators based on multispectral image fusion technology [8].
Accurate and rapid investigation and treatment of insulator defects contribute to the stable operation of the power system. Li,X et al. based on the infrared detection technology of the composite insulator defect type diagnosis method, and Hainan 220kV backhaul line composite insulators as an example of the abnormal temperature rise, through the appearance of the inspection and anatomical analysis to verify the validity of the proposed method can be accurately examined to determine the type of defects of the composite insulators to a certain extent to guarantee the safe operation of the power grid [9]. Fasani,D et al. verified that the method of utilizing optical electric field sensors and finite elements to diagnose the internal defects of composite insulators of high-voltage overhead lines is effective, feasible and reliable, and the sensors can accurately detect the existence of internal defects [10]. Wang,Q et al. utilized a deep learning-driven transmission line inspection model based on the combination of transmission line insulator and cross-scale breakage detection in an integrated and improved method, aiming to improve the identification of insulator defects on transmission lines, and experimentally verified the superior performance of the improved model [11]. Jin,M et al. proposed a composite insulator defect detection method based on electromagnetic wave spectra and field application, and experimentally verified that the proposed method can effectively realize the detection and localization, the study provides technical support for remote detection of defects in composite insulators in operation [12]. Mei,H et al. developed a full-size composite insulator automatic inspection system based on microwave technology for accurate detection of internal defects in composite insulators, which can detect the real defects of 500 kV composite insulators that appeared in the transmission lines after many years of operation, and the study has some reference value for the composite insulators' quality control research has a certain reference value [13]. He,B et al. proposed and introduced a kind of insulator string temperature online monitoring system using flexible temperature sensing technology combined with modern communication technology, which can realize the real-time online monitoring of the state of insulator strings of extra-high-voltage transmission lines, and help to improve the automation of power grid inspection [14].
Insulation equipment on transmission lines is exposed to various environments for a long time, which is prone to breakage, defects and other failures to improve the power supply reliability of the power system. Wang,C et al. proposed a method for monitoring the temperature of composite insulators of high-voltage transmission lines in response to the issue that high temperatures can lead to defects of the composite insulators of the high-voltage transmission lines, and verified the effectiveness and feasibility of the method through experiments, which It helps to slow down the aging of insulators and avoid causing safety threats to high voltage transmission lines [15]. Shen,H et al. used infrared temperature measurement as a method of detecting defects in composite insulators, and verified the practicality of this method of infrared detection through the results of comprehensive infrared measurements of composite insulator operation on 220kv transmission lines, which can effectively detect the composite insulators with abnormal heating and reduce the occurrence of brittle fracture failures of composite insulators, thus improving the reliability of transmission lines [16]. Zhang,Y et al. proposed a bird pecking damage risk assessment method for composite insulators of extra-high voltage transmission lines using electric field (E-field) simulation and deep learning, and experimentally verified the validity of the method, which can scientifically capture the images of defects of composite insulator strings, which can help in the safe maintenance of transmission lines [17]. Xue,P et al. emphasized the importance of the detection and diagnosis of defects inside composite insulators and proposed a defect reconstruction method for UHV composite insulators based on thermal imaging technology, and the applicability of the proposed method was verified through the analysis of practical applications, which can effectively detect and locate the defects inside the insulators in order to guarantee the safe operation of the power system [18]. Wang,H et al. studied the nonlinear ultrasonic nondestructive testing method for the anastomosing defects of high-voltage composite insulators, and the anastomosing defects detection proved the reasonableness of this method, and the anastomosing defects existed in the composite insulators can be successfully identified by nonlinear ultrasonic method, which is of great significance in guaranteeing the stable operation of power transmission lines [19]. Zhao,L et al. proposed a multispectral intelligent detection method for typical defects of composite insulators based on hand-held infrared and ultraviolet detectors under the viewpoint of a drone, and demonstrated through several experiments that the complementary nature of infrared and ultraviolet detection makes multispectral detection have good reliability under unfavorable camera angles, which provides technical support for the elimination of hidden defects related to composite insulators in the research [20].
In this paper, the Laplace pyramid scale space is constructed in the traditional ORB algorithm, and different feature points are extracted at each level of the pyramid. The pixel gray value definition about the feature points in Fast algorithm is used to judge the composite insulator defect image feature points. Select point pairs around the key points by BRIEF algorithm and use the binary descriptors generated by point pair comparison to realize composite insulator defect image alignment. Based on the multispectral images of composite insulators, a non-uniform complex surface defect saliency fusion algorithm is proposed to solve the interference problem of complex background for weak defect features. The image feature saliency algorithm is used to calculate the saliency map of the detail layer subimages generated by the two-dimensional tensor empirical wavelet transform, and then the defect regions with larger weights are obtained according to the saliency map. The logarithmic transformation method is used to improve the contrast of this part, and then the processed sub-images of each detail layer are fused by the mean value rule to obtain the final fused image. The least squares method, pixel integral projection method, and appearance color recognition are selected to detect the types of defects existing on the surface of composite insulators. Photographs of composite insulators of UHV transmission lines taken by UAVs are used as the research dataset and processed for data enhancement and data labeling. The image alignment, image fusion, and composite insulator defect detection are experimentally analyzed in the dataset by combining the various methods proposed in the paper, respectively.
To solve the problem of low alignment accuracy in scenes with inconsistent image target scales, the Laplace pyramid (LP) scale space is constructed in the ORB algorithm, and feature points of different scales are extracted at each level of the pyramid [21]. The LP pyramid is realized by calculating the differences between different layers of the Gaussian pyramid as:
Each layer of the LP pyramid
The definition of feature point in Fast algorithm is that a pixel may become a feature point if its gray value is much larger or smaller than a certain range of pixel gray values and a certain number of pixel gray values [22]. If there is
Feature description is the basis of feature matching and binary descriptors are tens or even hundreds of times faster than SIFT and SURF. The BRIEF algorithm selects some pairs of points around the key points by a specific method and the binary code string resulting from the comparison of the pairs is the descriptor [23]. The process of obtaining the binary bit string is to compare the grayscale values of random point pairs:
Where:
To solve the problem that BRIEF algorithm does not have rotational invariance, the grayscale prime method is used to make the descriptors rotationally invariant, which is obtained in a small image block:
According to Eq. (6), the 0th order moments
Connect the geometric center
In order to obtain a
The rotational invariant descriptor is:
To solve the contrast inversion problem in visible and infrared image alignment, a descriptor reorganization strategy is introduced so that
The descriptor distance indicates the degree of similarity between two feature points.
The power field has high requirements for the accuracy and real-time performance of testing equipment, but the power field environment is often more complex. For composite insulator defect detection, due to its production of various materials, production process is complex, in the process of production and transportation is prone to produce a variety of defects. The existence of these defects reduces the service life and performance of composite insulators. Common defects such as breakage, cracks, etc., are interspersed with the complex background, which greatly increases the difficulty of its detection. And the spectral reflectance of each defect is different, and the form of characterization is also different, which provides a research direction for this paper. For composite insulator images with changing defect spectral ranges, applying multispectral image fusion to suppress the complex background and highlight the weak defect features is an effective idea to solve the problem, and the algorithm in this section is proposed based on this idea.
Based on multispectral images, a non-uniform texture complex surface defect saliency fusion algorithm is proposed in this section. The pixel values of multispectral images of composite insulators can describe the spectral reflectance of the object with illumination independence. By utilizing this property, the influence of complex background on defect detection can be reduced to a certain extent, and the spectral reflectance shows a gradual decreasing trend as the band grows from 380 nm to 780 nm, so 450 nm, 500 nm, 550 nm, 600 nm, and 650 nm are selected as the fusion source images in this section. The algorithm firstly suppresses the complex background by using the structure-texture decomposition model as a preprocessing means, but at the same time, a large amount of information is lost, so it needs to be reconstructed by the method of image fusion. Then it is decomposed into approximation layer and detail layer by 2D tensor empirical wavelet transform multiresolution decomposition. The detail layer contains a large amount of defective feature information, which is analyzed for significance, and the contrast of the weighted part is enhanced. Finally the fused image is obtained by 2D tensor empirical wavelet inverse transform. The multispectral image saliency fusion algorithm proposed in this section well solves the interference problem of complex background for weak defect features, and provides help for the defect detection of composite insulators in UHV transmission lines.
The complex background of composite insulators affects the reliable detection of surface defects, so in order to eliminate the effect, this paper adopts the image structure-texture decomposition method, where the image
The image structure texture decomposition model based on the full variational algorithm is widely used. In this model, ‖
Empirical wavelet transform is an adaptive wavelet method which generates a set of filters containing empirical information based on the characteristics of the signal itself and conforming to the intrinsic pattern of the image [24]. The generated empirical filter set is used to filter the multispectral image to obtain the detail layer and approximate layer sub-images, and the filtering process is as follows:
First, the row filter is constructed.
Perform a Fast Fourier Transform on each row of the image to obtain Use the edge detection method, i.e., determine the number of filters based on the specified Construct an empirical scale function Obtaining row filter Repeat steps 1-4 in 1) for each column of the image to construct column filter The image is filtered by rows using the filters in the row filter bank to obtain
In this paper, we utilize an image feature saliency algorithm to compute a saliency map of the detail layer sub-images generated by the empirical wavelet transform of the 2D tensor, which in turn yields the defective regions with higher weights based on the saliency map [25]. Within the theoretical framework of sparse signal mixing, this descriptor spatially approximates the foreground of the image, and this approximated foreground overlaps with the visually apparent image location. The image distance induced by the image features is closer to the human perceived distance. A grayscale image can be viewed as composed as follows:
Assuming that the foreground of an image is obvious with respect to its background, a saliency map is defined according to equation (20):
Using 2D tensor empirical wavelet transform decomposition into approximation layer sub-image and detail layer sub-image. The approximation layer contains higher energy and represents the overall information of the original image, while the detail layer contains lower energy and represents the detail information of the original image. The part of the detail layer sub-image with higher weight is obtained through the saliency map, and the logarithmic transformation method is used to improve the contrast of this part, and then the processed detail layer sub-images are fused through the rule of averages to obtain the final fused image.
UHV transmission line composite insulators in the operation process not only bear the mechanical tension of the bearing cable, but also by the rain, snow, sunlight exposure and other harsh weather conditions, making the insulator surface aging, insulation performance reduction. And long-term exposure in the field insulators are prone to self-explosion, cracks, filth and other defects.
In this paper, the least squares method of straight line fitting is used to detect the insulator self-explosion. From the insulator image after image segmentation, the insulator is basically on a straight line. The equation of this straight line is set as:
Where:
Calculate the partial derivatives of
Organized and available:
The values of
The values of
In this paper, the length and width of insulator sheet cracks are calculated and analyzed using the pixel integral projection method, and when the crack width or length changes, the projected length ratio in the horizontal and vertical directions changes. After image segmentation, the image has become a binarized image, so the projection of each pixel in the horizontal direction is summed up as the horizontal integral projection, and similarly the pixel in the vertical direction is summed up as the vertical integral projection. The equations for the integral projection in the horizontal and vertical directions are as follows:
Where:
When the insulator surface is contaminated, its shape characteristics are basically the same as those of a clean insulator, but its surface color makes a difference. Therefore, it is possible to discriminate the insulator filthiness by identifying the exterior color. The images of dirty insulators and clean insulators are captured and the color characteristics of their surfaces are extracted. The insulator slices are decomposed into six channels, and then the feature values of each channel are calculated. The calculation method is:
Mean value:
Max:
Variance:
Gray scale entropy:
Where:
To filter the above feature vectors using Fisher's criterion, let the total number of samples be
Inter-class variance:
Intraclass variance:
Where:
After calculating the eigenvalues of each channel, the mean, maximum, and variance of
The dataset used in this experiment is the photos of composite insulators of UHV transmission lines taken by UAVs, and the initial dataset contains 658 photos of insulators taken by UAV inspections, and using the synthesis technique, the insulators placed on the green screen are cut and pasted on a complex background through the image enhancement technique, and the defective insulators are each placed into different simulated UAVs to take photos of complex backgrounds to get 274 synthesized images, a total of 932 images of the original dataset were obtained for the next step of data enhancement.
Data augmentation can improve model generalization ability, enhance model robustness, solve sample imbalance problem as well as solve overfitting problem. Data enhancement can be broadly categorized into supervised data enhancement and unsupervised data enhancement. Supervised data enhancement includes single-sample data enhancement and multi-sample data enhancement, while unsupervised data enhancement is categorized into two directions: generating new data and learning enhancement strategies. In this paper, the single-sample data enhancement in the unsupervised data enhancement is chosen as the data enhancement method. Single-sample data enhancement includes two ways of geometric transformation and color transformation. In this paper, the data enhancement uses two ways of rotation and flipping in geometric transformation and five ways of brightness enhancement, contrast enhancement, and random color in color transformation to enhance the initial dataset, and then excludes some of the images of insulator defects that are caused by the process of data enhancement, and then a total of 5326 images are obtained as the final dataset. A total of 5326 images are obtained as the final dataset, which is divided into training set and test set according to the standard of 6:4. The data enhancement enriches the target features in the dataset, which can prevent the overfitting caused by the single feature in the dataset, and at the same time, the expansion of the dataset can improve the training effect of the algorithm.
After obtaining the dataset it is necessary to mark the data information containing broken insulators with a marking box, using Python's own tool labelimg on the 5326 images in the dataset for the labeling process, the dataset label name is set to Defect, and the label is output in VOC format.
In order to prove the effectiveness of the improvements in this paper, in this section, the improved ORB algorithm (IORB) is firstly compared with the traditional ORB algorithm in terms of its alignment, and then a side-by-side comparison between IORB and other algorithms, such as SIFT, PIIFD, etc., is conducted to prove the superiority of the IORB algorithm for multispectral composite insulator image alignment.
In this section, the alignment error
Where (
For the training set, in this paper, the blue spectral band image is used as the reference image, and the near-infrared spectral band image is used as the floating image. For the experiments in the test set, the image with a center wavelength of 400 nm is used as the reference image and the image with a center wavelength of 958 nm is used as the floating image. Since the long-wave infrared images in the test set have a low gray level and a small number of feature points, which makes it difficult to achieve the alignment, the recall
In the experiments comparing the IORB and ORB algorithms, in this paper, the floating images are transformed with a mixture of rotational transformation, scale transformation and rotation plus scale, respectively, as a way of comparing the robustness of the IORB and ORB algorithms to rotational transformation, scale transformation and rotation plus scale.
In the experiments containing only rotational transformations, the reference image is fixed, the rotation angle ∆
Tables 1 and 2 show the number of aligned point pairs and alignment errors of IORB and ORB on the training and test sets, respectively, for different rotation angles
Comparison of algorithm Metrics on the training set(Rotation transformation)
| Algorithm | Evaluation index | The index of the algorithm in different rotation angles | |||
|---|---|---|---|---|---|
| 0° | 90° | 180° | 270° | ||
| ORB | Registration point pairs | 271 | 167 | 32 | 11 |
| 0.84 | 0.81 | 0.86 | 0.73 | ||
| 82% | 89% | 91% | 76% | ||
| IORB | Registration point pairs | 541 | 632 | 489 | 607 |
| 0.31 | 0.33 | 0.29 | 0.36 | ||
| 100% | 100% | 100% | 100% | ||
Comparison of algorithm Metrics on the test set(Rotation transformation)
| Algorithm | Evaluation index | The index of the algorithm in different rotation angles | |||
|---|---|---|---|---|---|
| 0° | 90° | 180° | 270° | ||
| ORB | Registration point pairs | 134 | 128 | 13 | 4 |
| 0.89 | 0.92 | 0.74 | 0.83 | ||
| 74% | 71% | 83% | 72% | ||
| IORB | Registration point pairs | 487 | 462 | 451 | 436 |
| 0.34 | 0.37 | 0.39 | 0.42 | ||
| 100% | 100% | 100% | 100% | ||
In the experiments containing only the scale transformation, in this paper, the reference image is fixed, the scaling multiplier
Comparison of algorithm Metrics on the training set(Scale transformation)
| Algorithm | Evaluation index | The index of the algorithm in different scaling multiple | |||
|---|---|---|---|---|---|
| 1 | 0.8 | 0.6 | 0.4 | ||
| ORB | Registration point pairs | 362 | 117 | 23 | 3 |
| 0.59 | 0.63 | 0.71 | 0.84 | ||
| 98% | 93% | 87% | 74% | ||
| IORB | Registration point pairs | 392 | 363 | 204 | 172 |
| 0.31 | 0.37 | 0.42 | 0.46 | ||
| 100% | 100% | 100% | 100% | ||
Comparison of algorithm Metrics on the test set(Scale transformation)
| Algorithm | Evaluation index | The index of the algorithm in different scaling multiple | |||
|---|---|---|---|---|---|
| 1 | 0.8 | 0.6 | 0.4 | ||
| ORB | Registration point pairs | 242 | 103 | 17 | 0 |
| 0.68 | 0.71 | 0.77 | — | ||
| 91% | 88% | 82% | 0% | ||
| IORB | Registration point pairs | 387 | 358 | 199 | 163 |
| 0.34 | 0.39 | 0.47 | 0.51 | ||
| 100% | 100% | 100% | 100% | ||
Since the performance of the ORB and IORB algorithms when rotational transformation plus scale transformation has been analyzed in detail in the previous section, in the following, when comparing the robustness of the two algorithms to the hybrid rotational plus scale transformation, only the alignment results and algorithmic metrics of the training set of experiments are shown, in this set of experiments, the floating image is rotated by 90° with respect to the reference image and the scaling multiplier is 0.5, and the experimental results are shown in Table 5. From the table, it can be seen that the ORB algorithm cannot output correctly aligned feature point pairs when the rotation angle is 90° and the scaling is 0.5, while the IORB algorithm in this paper can still output more feature point pairs.
Comparison of algorithm on training set(Rotational scale transformation)
| Algorithm | Evaluation index | Index |
|---|---|---|
| ORB | Registration point pairs | 0 |
| — | ||
| 0% | ||
| IORB | Registration point pairs | 59 |
| 0.47 | ||
| 100% |
In order to demonstrate the superiority of the IORB algorithm proposed in this paper in the task of multispectral image alignment, this section also compares the alignment performance of the IORB algorithm with the SIFT, PIIFD, MatchNet and RF-Net algorithms on multispectral composite insulator images. Among these four compared algorithms, SIFT and PIIFD are traditional algorithms, and MatchNet and RF-Net are deep neural network based algorithms for homospectral image alignment. In this paper, the performance of these algorithms are compared on the training set and test set respectively, without geometric transformation of the images to be aligned in the experiment, the performance metrics of the different algorithms on various datasets are shown in Table 6. In the table, for the training set, SIFT, PIIFD, RF-Net and IORB have good alignment results, and the average number of alignment pairs for the IORB algorithm is 546 pairs. While for the test set, SIFT successfully matches 107 pairs of images, PIIFD only successfully matches 13 pairs of images, and the IORB algorithm of this paper matches 387 pairs successfully with an error of only 0.38. It can be seen that the improved image alignment method of ORB in this paper is more suitable for multispectral composite insulator image alignment compared to other alignment methods.
Comparison of matching performance on data set
| Algorithm | Evaluation index | Training set | Test set |
|---|---|---|---|
| SIFT | Average registration point pairs | 412 | 107 |
| 0.54 | 0.71 | ||
| 91% | 87% | ||
| PIIFD | Average registration point pairs | 98 | 13 |
| 0.67 | 0.74 | ||
| 82% | 77% | ||
| MatchNet | Average registration point pairs | 57 | 0 |
| 0.94 | — | ||
| 62% | 0% | ||
| RF-Net | Average registration point pairs | 69 | 0% |
| 0.91 | — | ||
| 67% | 0% | ||
| IORB | Average registration point pairs | 546 | 387 |
| 0.32 | 0.38 | ||
| 100% | 100% |
Whether the use of image fusion algorithms is reasonable or not, and whether it is more advantageous compared to other commonly used methods can be directly evaluated on the quality of the fused image. Each image has different evaluation standards from different perspectives, which means that there is no absolute standard for measuring the quality of a picture, but rather the image should be evaluated according to the purpose of the image, the use of the scene and so on. Evaluation of the quality of fusion images can be evaluated from two aspects: subjective evaluation and objective evaluation.
Subjective evaluation
Subjective evaluation is to judge the quality of the image by manual, mainly checking the clarity, contrast, whether the image is defective and so on. Due to the different subjective consciousness of each person, as well as the influence of external light, resulting in different evaluation results for each person.
Objective Evaluation
Objective evaluation is evaluated by comparing some of the parameters that actually exist in the image, through which the quality of the fused image is judged, eliminating the singularity produced by objective evaluation and making the evaluation more scientific. At present, the common objective evaluation methods of image quality are: edge information retention (QAB/F), entropy (EN), mutual information (MI), spatial frequency (MSF), mean square error (MSE), structural similarity (SSIM).
In order to have a more scientific evaluation of the image quality obtained by fusion of different algorithms, the image quality obtained by different fusion methods is evaluated from six dimensions, namely, QAB/F, EN, MI, MSF, MSE, and SSIM, and the main comparison is between the fused image quality of normal composite insulators and the image quality of non-normal composite insulators, and the results are shown in Fig. 1, which shows that the image quality evaluation results of normal insulators under different fusion methods are shown in Fig. 1(a). The results are shown in Fig. 1, Fig. 1(a) represents the image quality evaluation results of normal insulators under different fusion methods, and (b)-(d) represent the image fusion quality evaluation results of composite insulators in the case of defects such as self-explosion, cracks, and fouling, etc. M1-M7 represent the significance image fusion models of LAB, HIS, weighted average, Brovey, wavelet transform, PCA, and in this paper, respectively. After saliency image fusion, the values of the six dimensions of QAB/F, EN, MI, MSF, MSE, and SSIM of the image are higher than those of the other six methods, indicating that the fused images are of higher quality after the algorithm of the multispectral saliency image fusion model of this paper.

Integrated image quality evaluation
Fig. 2 shows the composite insulator defect image after background removal, median filtering and wavelet enhancement image. The results show that the external contours of the composite insulator are clearly highlighted and the external features are enhanced.

Wavelet enhancement results
Fig. 3 shows some of the edges of the composite insulator and the defective edges found after processing using Canny edge detection operator, (a) shows the result of Canny edge detection and (b) shows the result obtained after the closure operation.There are a number of discontinuous points in both the insulator edges detected by Canny and the defective edges, which is due to the fact that the noise and blurring are still present. The image closure operation is applied to fill the edge gaps and the image gaps are filled and no discontinuity points appear.

Defect area detection
The total number of test samples is 5326 images of composite insulators with different defects, and 1000 of each kind of defects are selected for detection, and the detection results are shown in Figure 4. After the detection test of defects, the following data are obtained: the comprehensive detection rate of channel one defects is 85.49%, the comprehensive detection rate of channel two defects is 91.91%, the comprehensive detection rate of channel three defects is 81.59%, the comprehensive detection rate of channel four defects is 73.30%, and the comprehensive detection rate of channel five defects is 50.96%. The detection rate of the second channel is the highest, followed by the first and third channels. The lowest detection rate is the fifth channel, whose spectral range is 800-900 nm. It shows that the defects of composite insulators are related to the range of visible light, and the internal components of the insulators are due to different defects, which lead to obvious differences at some wavelengths.

Detection rate of each channel
Table 7 shows the normal state of the composite insulator and the detection results of each defect type. From the table, it can be seen that the composite insulator defects of self-explosion, cracks and fouling in the second channel are recognized at more than 94.80%. It is found that the detection rate of each defect in the second channel is also the highest among the various channels. Overall, the composite insulator defect detection method proposed in this paper can effectively identify the types of defects such as self-detonation, cracks and filth that exist in each insulator, and the application of the method will significantly improve the efficiency of insulator defect detection in electric power operations, and promote the innovation of composite insulator defect detection methods for ultra-high-voltage transmission lines.
Results statistics of defect identification channels
| Channel number | 1 | 2 | 3 | 4 | 5 |
|---|---|---|---|---|---|
| Normal | 0.892 | 0.934 | 0.831 | 0.726 | 0.648 |
| Spontaneous detonation | 0.873 | 0.952 | 0.817 | 0.708 | 0.625 |
| Crack | 0.869 | 0.948 | 0.803 | 0.714 | 0.639 |
| Filth | 0.882 | 0.955 | 0.813 | 0.734 | 0.628 |
In this paper, defect detection of composite insulators of UHV transmission lines is realized based on multispectral image fusion technology, and photos of composite insulators taken by UAVs are selected as the dataset for experimental simulation analysis.
Improve the ORB algorithm in the rotation transformation, scale transformation and rotation plus scale transformation, the number of paired points is always higher than the ORB algorithm. When the rotation angle is 270° or the scaling multiplier is 0.4, the number of paired points of the ORB algorithm will drop sharply or cannot be paired, while the improved ORB algorithm used in this paper can still maintain a high number of pairs. And the pairing error of the improved ORB algorithm in this paper is smaller than that of the ORB algorithm in the three transformations, which fully demonstrates that the improved ORB algorithm has better robustness than the ORB algorithm.
The values of non-uniform complex surface defects saliency fusion algorithm are better than LAB, HIS, weighted average, Brovey, wavelet transform, and PCA model in six dimensions: QAB/F, EN, MI, MSF, MSE, and SSIM. It indicates that the fused image quality is higher after the multispectral saliency image fusion model algorithm in this paper.
Composite insulator defect detection algorithm based on multispectral image fusion technology in the second channel of the integrated defect detection rate as high as 91.91%, and for the composite insulator of the self-explosion, cracks and dirt defect detection rate of 95.20%, 94.80%, 95.50%, respectively. It shows that the defect detection method for composite insulators of UHV transmission lines proposed in this paper is able to effectively identify the types of defects such as self-detonation, cracks and filth that exist in each insulator. The application of the defect detection algorithm proposed in this paper to the practice of conforming insulator defect detection for ultra-high voltage transmission lines will significantly improve the efficiency and accuracy of insulator defect detection, increase the benefits of complex insulator defect detection, and deeply innovate the insulator defect detection method.
